5: Case Study: PT. NX Logistics Indonesia Warehouse Lighting Upgrade – 129% Brighter, 66% Energy Savings
1) Introduction
PT.NX Logistics Indonesia, a leading warehousing and distribution company in Jawa Barat, Indonesia，struggled
with outdated lighting in their 4,847m² factory warehouse. High energy costs, inconsistent illumination, and
frequent maintenance plagued operations. Partnering with Reapway, they replaced 150W Metal Halide lamps
with REAPWAY 50W 150LM/W LED Tri-Proof Lights（RTL-LI15H50W-E）, achieving dramatic improvements:
129% brighter, 66% energy savings.
2) Challenges Before the Upgrade
- Poor Illumination: Average light levels of 70 lux(below the 150 lux standard per EN 12464-1).
- High Energy Use: Each Metal Halide lamp consumed 150W, driving up electricity bills.
- Maintenance Hassles: Bulky fixtures required frequent replacements, disrupting workflows.
- Safety Risks: Dark corners and shadows increased accident risks.
3) Solution: REAPWAY 1.5m 50W 150LM/W LED Tri-Proof Lights
- Installation: 300 LED fixtures replaced legacy lighting in 3 days with minimal downtime.
- Key Features:
- IP66/IK08 Rating: Dustproof, waterproof, and impact-resistant.
- Modular Design: Tool-free assembly and field-replaceable drivers and PCBs components for easy maintenance.
- Linkable Design: Uniform light distribution across aisles and racks.
4) Results: Transformative Outcomes
Metric | Before (Metal Halide) | After (LED Tri-Proof) | Improvement |
Power per Fixture | 150W | 50W | 67% Reduction |
Luminous Efficacy | 65LM/W | 150LM/W | 130.8% Increase |
Average Illumination | 70 lux | 160 lux | 129% Brighter |
Annual Energy Cost | $29,484 | $9,828 | $19,656 Saved |
Additional Benefits:
- Annual Energy Savings: 109,500 kWh(300 fixtures, 10hrs/day, 365 days).
- Light Quality: Uniform 160 lux compliance with EN 12464-1 standards.
- Maintenance Costs: Reduced by 80%due to durable, long-lasting design.
5) Implementation Process
- Assessment: Reapway engineers mapped energy waste hotspots and low-light zones.
- Product Selection: Chose high-efficiency LEDs (150LM/W) for optimal ROI.
- Installation: Seamless replacement using pre-engineered mounts and linkable fixtures.
- Validation: Post-installation tests confirmed 160lux illuminationand system reliability.
6) Customer Testimonial
Mr. Adi Wijaya, Facility Manager:
“REAPWAY’s LED Tri-Proof Lights revolutionized our warehouse. Installation was effortless, and the modular design
slashed maintenance time. The instant brightness boost eliminated safety hazards, and energy savings exceeded
expectations. A true game-changer!”
7) Conclusion
PT.NX Logistics Indonesia’s lighting overhaul demonstrates how LED technology drives operational excellence.
By upgrading to REAPWAY Tri-Proof Lights, they achieved:
- Tripled illuminationfor safer workflows.
- 66% lower energy costswith rapid ROI.
- 80% fewer maintenance disruptions.
For warehouses seeking efficiency, safety, and sustainability, REAPWAY’s LED solutions deliver proven results.
Illuminate your success—upgrade today!
