4: TST Warehousing’s Lighting Transformation –Doubling Illumination and Cutting Energy Costs by 52%
1) Introduction
I’d like to show you how TST Warehousing in Kuala Lumpur, Malaysia, successfully upgraded their 3500m² warehouse
by replacing outdated lighting with Reapway super thin LED linear high bay lights. This change not only doubled their
illumination levels but also reduced their energy consumption by an impressive 52%.
In this case study, I’ll walk you through the entire process step-by-step.
2) Setting the Scene
TST Warehousing faced a significant challenge in their electronics storage area. Before the renovation, they relied on
250W 80LM/W Metal Halide lamps, resulting in uneven lighting and high energy consumption, with an average
illumination of just 50lux.
These issues affected both worker efficiency and overall operational costs, prompting TST to seek a more effective
lighting solution.
3) Results Overview
TST Warehousing made the switch to Reapway 120W 140LM/W LED linear high bay, and the impact was immediate
and dramatic. The average illumination was doubled to 150lux, vastly improving the working environment.
Additionally, energy consumption reduced by 52%, leading to annual electricity savings of 91,104 kWh and $11,934.624 in costs.
Here’s how TST achieved these remarkable results:
1: Illumination doubled to 150lux by LED, working environment was
more comfortable and operating efficiency was significantly improved.
150lux for storage rack areas
2: Electricity saving 52% by LEDs.
3: Total annual electricity savings by LEDs is 91,104kwh and $11934.624.
4: LED lights provided uniform lighting across the entire shelving area,
eliminating blind spots and enhancing worker safety.
4) How It Was Done
TST Warehousing’s journey began by recognizing the limitations of their existing lighting system. The first step
was to assess the current situation, identifying areas with poor illumination and high energy usage.
After careful consideration, Reapway 120W LED linear high bay were selected for their superior brightness
and energy efficiency.
The LED lights provided uniform lighting across the entire shelving area, eliminating blind spots and enhancing
worker safety. The new lighting not only improved visibility but also created a more comfortable and productive
environment for employees, leading to better overall efficiency.
5) Customer Reviews
TST Warehousing Project Manager, Razak bin Osman: “The LED linear high bay lights have truly transformed
our warehouse operations in Kuala Lumpur. The uniform lighting eliminates any blind spots, significantly
boosting our efficiency. We’re impressed with their energy-saving capabilities and durability, which have
helped us cut down on operational costs. The installation was hassle-free, and maintenance is minimal,
ensuring a great return on investment.”
6) Conclusion
In summary, TST Warehousing successfully transformed their lighting system, achieving double the
illumination and reducing energy consumption by 52%. This case demonstrates that with the right
lighting solution, any warehouse can enhance its operational efficiency and significantly cut costs.
You can achieve similar results by making the switch to Reapway LED lights.
If this case study inspired you, consider upgrading your warehouse lighting and start reaping the benefits today.
